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Compact plate exchanger and circulation pump on a simple skid for an industrial HVAC retrofit

Plate Heat Exchangers

plate heat exchanger for hvac

HVAC project selection options
BrandshengtongJH
ApplicationCommercial or industrial central hydronic systems
Heat-duty enquiries50 / 100 / 200 kW, calculated at the project temperature programme
ConstructionOrdinary gasketed plate-and-frame; brazed where suitable
Wetted materials304 / 316L plates and compatible seals or brazing material
Connection optionsDN32 / DN50 / DN65 / DN100
Design pressure options10 / 16 bar for selected gasketed units
Frame face classesApprox. 330 × 950 / 500 × 1,100 mm, width × height
Assembly dimensionsW × D × H in mm; include skid and service access where ordered
Control provisionsTemperature sensor points, flow proving and control-valve interface
Accessory optionsStrainer, vents, drains, insulation and separately selected pump

Pump and control accessories require their own selection. Heat duty, approach and allowable pressure loss must be agreed together before equipment sizing.

The exchanger and defined accessories can be customized to the HVAC duty, plant-room layout and commissioning requirements.

Selecting a plate heat exchanger for HVAC starts with the system duty and ends with an installation that can be controlled, vented, cleaned and maintained. A clear specification helps prevent a correctly built component from being poorly integrated into the central water system.

Write a duty schedule that can be priced

State the source and load-side fluids, required heat transfer, inlet temperatures and intended outlet conditions. Identify which values are fixed and which may be selected. Include the minimum and maximum operating loads so a design based only on the peak does not overlook ordinary part-load use.

Where glycol is used, give its type and concentration. Include the permitted pressure loss on each circuit and the available installation space. These details allow a supplier to produce a useful selection instead of guessing from a nominal capacity.

Coordinate three installation decisions

  1. Hydraulic arrangement

    Identify the pumps, control valves and pressure zones on both sides. Maintain the required exchanger flow and account for strainers and connecting pipework in the pump duty.

  2. Temperature control

    Place sensors to represent the water temperature being controlled. Agree the operating sequence with the building system so pumps and valves do not work against the intended heat-transfer duty.

  3. Service access

    Provide isolation, venting, draining and an accessible cleaning route. Keep sufficient frame-opening space or a practical replacement route for a permanently joined unit.

Commission against operating conditions

Record both-side temperatures and flow after the system is filled, vented and operating steadily. Compare the readings with the selected duty at the actual load. A light-load observation does not establish peak capacity, and a temperature reading without flow does not demonstrate transferred heat.

Retain baseline readings for later maintenance. A subsequent change in pressure loss or temperature approach can then be investigated against the original operating record.

Keep an ordinary project manageable

For a modest commercial plant, a conventional accessible exchanger with clearly specified accessories may be sufficient. Add pumps, skids and controls only where the installation scope requires them. shengtongJH can coordinate the equipment package while the project team retains responsibility for the overall system design and commissioning plan.

For existing equipment problems, see HVAC replacement and troubleshooting considerations before deciding whether a new exchanger is necessary.

The exchanger and defined accessories can be customized to the HVAC duty, plant-room layout and commissioning requirements.

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